Learn how to convert a Kanban item from Lean to Discrete processing in Dynamics 365 Supply Chain Management. Discover the correct route setup for mirroring the production flow activity.
Table of Contents
Question
You are a process engineer evaluating Lean vs. Discrete processing. You want to convert a Kanban item.
This item has the following Lean setup:
The setup uses a Lean schedule group with a throughput ratio = 2.
The process activity tied to production flow has the following runtime activity times: time = 3 min, per quantity = 1.
The work cell capacity has a model type of Throughput and an average throughput quantity of 60 per a capacity period of standard workday (8 hour day).
The throughput is 10 per hour.
You need to set up a Discrete operation to mirror the item’s production flow activity.
What should you do?
A. Create a route with a runtime = 6, a process quantity = 1, and the operation’s hours/time = 1.
B. Create a route with a runtime = 6, a process quantity = 1, and the operation’s hours/time = 0.0167 (e.g. 1 hour/60 minutes).
C. Create a route with a runtime = 1, a process quantity = 6, and the operation’s hours/time = 0.0167 (e.g. 1 hour/60 minutes).
D. Create a route with a runtime = 1, a process quantity = 1, and the operation’s hours/time = 0.0167 (e.g. 1 hour/60 minutes).
Answer
B. Create a route with a runtime = 6, a process quantity = 1, and the operation’s hours/time = 0.0167 (e.g. 1 hour/60 minutes).
Explanation
When converting a Kanban item from Lean to Discrete processing, you need to set up a Discrete operation that mirrors the item’s production flow activity. To achieve this, you must consider the given Lean setup and translate it into the appropriate Discrete route settings.
Given:
- The Lean schedule group has a throughput ratio = 2.
- The process activity tied to production flow has a runtime activity time of 3 minutes per quantity of 1.
- The work cell capacity has a model type of Throughput and an average throughput quantity of 60 per standard workday (8 hour day), resulting in a throughput of 10 per hour.
To set up the Discrete route:
- Calculate the runtime: The Lean process activity has a runtime of 3 minutes per quantity of 1. With a throughput ratio of 2, the Discrete route runtime should be doubled, resulting in a runtime of 6 minutes (3 minutes × 2).
- Determine the process quantity: Since the Lean process activity’s per quantity is 1, the Discrete route’s process quantity should also be set to 1.
- Calculate the operation’s hours/time: The work cell capacity has a throughput of 10 per hour, which means it takes 6 minutes to process one item (60 minutes ÷ 10). Therefore, the operation’s hours/time should be set to 0.0167 (1 hour ÷ 60 minutes).
In conclusion, to convert the Kanban item from Lean to Discrete processing while mirroring the production flow activity, you should create a Discrete route with a runtime of 6 minutes, a process quantity of 1, and the operation’s hours/time set to 0.0167 (1 hour/60 minutes).
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