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Lean Six Sigma: How Does 3.4 DPMO Translate to a Process Yield of 99.9997%?

What Quality Yield Corresponds to a Six Sigma Process?

Understand the connection between a Six Sigma process and its typical yield for your certification exam. Learn how the goal of 3.4 Defects Per Million Opportunities (DPMO) translates to an impressive process yield of 99.99966%, often rounded to 99.9997%.​

Question

What is the typical yield of a Six Sigma process?

A. 99.9997%
B. 85%
C. 95%
D. 70%

Answer

A. 99.9997%

Explanation

Six Sigma equates to only 3.4 defects per million opportunities. A process that has achieved the Six Sigma level of quality operates at a yield that is effectively 99.99966% perfect, which is commonly rounded to 99.9997% for simplicity.​

From DPMO to Process Yield

The performance of a Six Sigma process is most famously defined by its goal of producing no more than 3.4 Defects Per Million Opportunities (DPMO). This DPMO metric can be directly translated into a process yield, which represents the percentage of output that is free of defects.​

This number is frequently rounded to 99.9997% in literature and training materials. This exceptionally high yield signifies a process that is highly capable, consistent, and predictable, producing near-perfect output.​

Analysis of Incorrect Options

The other options represent significantly lower levels of quality and higher defect rates, which do not correspond to a Six Sigma level of performance.​

B. 85%: A yield of 85% equates to a defect rate of 15%, or 150,000 DPMO. This is a very low-quality level, far from the Six Sigma standard.​

C. 95%: A 95% yield corresponds to a 5% defect rate, or 50,000 DPMO. While better, this is still thousands of times worse than the Six Sigma goal.​

D. 70%: A yield of 70% means a 30% defect rate, or 300,000 DPMO, indicating a process that is highly unstable and producing a large volume of errors.​

Lean Six Sigma: Define, Analyze & Improve certification exam assessment practice question and answer (Q&A) dump including multiple choice questions (MCQ) and objective type questions, with detail explanation and reference available free, helpful to pass the Lean Six Sigma: Define, Analyze & Improve exam and earn Lean Six Sigma: Define, Analyze & Improve certificate.